Main way of tension control
The tension control method is generally divided into two types: open loop control mode and closed loop control mode. The open loop control is to directly drive the winding mechanism with an electric motor having a similar winding characteristic n = kD (n is the rotational speed, k is a constant, and D is the diameter of the winding roller) to obtain an approximate constant tension operation. The open loop control has poor randomness and low control precision. The closed loop tension control has two kinds of direct tension control and indirect tension control. In the actual production process, the volume is adjusted, that is, the tension is fed back, compared with the given tension, and then the difference is applied to the regulator to adjust the controlled object so that the output tension meets the actual demand. It is called direct tension closed-loop control. This method can eliminate the steady-state error without considering various compensations. The indirect tension control uses the motor speed-torque characteristic curve to control the torque to control the torque, so as to achieve the purpose of controlling the tension. This method requires dynamic and static compensation. Sometimes, in order to obtain more precise control performance, a composite tension control method is adopted, that is, the required control amount is first determined according to an indirect control algorithm, and various compensations are considered to make the indirect control as accurate as possible, and then the direct tension control is used for fine adjustment.
Reasons, countermeasures and effects of BOPP film slitting quality ---
On the surface, slitting is the process of dividing a film of a width into several equal or unequal width products by a cutter. The slitting process is relatively simple, but often contains mystery in simplicity, in actual production. The slitting operation is a very important part in the production of BOPP film. The quality of the slitting will directly affect the quality level of the film and affect the quality of the user. Therefore, the quality of the slitting must not be underestimated in the film production process. . Only by fully recognizing the importance of the slitting process and fully grasping the basic essentials of slitting, can we minimize consumption and ensure the best product quality, in order to fully meet the needs of customers, and provide the most reliable product quality for BOPP film. Guarantee.
Domestic cutting machine development status and outlets ---
3. Lack of insight into the characteristics of different materials at the time of slitting, distinguishing between control systems and structures
Everyone knows that the physical properties of different materials are inconsistent. Some materials are smooth and firm. Some materials are very soft and soft, and the physical properties of the same material with different thicknesses are not the same. Among the slitting machines, the structure is also different, and there is a lack of changes in the control system due to its structural changes. The difference is rarely studied. In particular, the change in the difference in the control curve is even less known, and its mature control system software is still very few in China. Although some people have tried the application of a slitter control software, the chances of success are very low. Most of them are characterized by “headaches and pains.” Although our company has experienced 7-8 years of hard work, Some experience has been gained and the control system is becoming more mature, but there is still a certain gap compared with the materials covered by well-known foreign brands.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc