Automatic Slitter Rewinder

Automatic Slitter Rewinder

Causes, countermeasures and effects on the quality of BOPP film slitting quality ---

One. Winding too loose / too tight
     Among the many factors affecting the quality of product use, the tightness of the film roll is critical, and the tightness control is moderate, which not only ensures the quality of the slitting, but also compensates for the quality defects caused by the film making process, but the tightness of the winding. Improper control will inevitably directly affect the quality of the product. As a metaphor, if we compare the film formation to the process of producing rice, the cutting is the cook of the rice. The quality of the rice is important, but the cooking time can not be sloppy, in the various control indicators of the cutting. The grasp of the tightness of the winding is like grasping the amount of rice water used in the cooking process. The lack of water and water must have a direct impact on the quality of the rice.

(1) Several methods for judging the tightness of winding
1. Acupressure test method: the examiner presses the surface or end face of the film roll by hand to judge
Whether the volume tightness is suitable. This is a commonly used test method. The advantages are fast, intuitive, and highly reliable, but it requires some experience, lack of data support, and difficulty in recording. 2. Hardness measurement method: The hardness is measured by using a durometer, and the data is spoken.
The advantages are scientific, quantitative, convenient recording, and less disputes on judgment differences. The disadvantage is that only the surface of the film roll can be detected, and the facts inside the film roll cannot be reflected.
3. Visual analysis method: judging the film roll by visually changing the color change of the end face of the film roll or the shape of the end face
For the same product, the darker the end face, the tighter the winding, especially at the near paper tube. The tightness of the winding is often black; for the end shape, the star is the best. According to the judgment, the appearance of a single star may be the phenomenon of tightness of the film, and the occurrence of double stars should be caused by the tightness of the film. The advantages of visual methods are fast and accurate, but they can only analyze some individual winding problems, which is not comprehensive enough.
4. Process tapping method: tapping the membrane surface with a rigid object during the slitting and winding process, through the feel
And the sound to judge the tightness of the film roll, this method can track the film winding tightness from the inside to the outside, the accuracy and credibility are higher, but it will damage the film surface and have certain operation. Dangerousness, we have forbidden to use this method to test the tightness of film roll since 2000. This method is currently only suitable for non-conventional occasions such as product development, slitting control analysis.
Although the current tapping method is not allowed, we use a combination of acupressure test, hardness measurement and visual analysis in the daily slitting process. There is sufficient means to accurately determine the tightness of the winding. Judge. Since the hardness test method is less used in the film industry, the time for using this method is also short. The test method is introduced below.

Automatic Slitter Rewinder

Reasons, countermeasures and effects of BOPP film slitting quality ---

twelve. Interface quality problem (poor interface quality, interface identifier does not match)

3. Interface length and interface rate requirements
Since the interface products will inevitably generate certain scraps before and after the interface, and the quality of the interface products cannot reach 100% of the quality level of the interfaceless products, increasing the loss of use, therefore, the film manufacturers and users are The number of interfaces of the volume product and the interface ratio of each batch of products are specified, so that the interface products are controlled within a certain range.

Automatic Slitter Rewinder

Domestic cutting machine development status and outlets ---

three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
1. Frame structure: Whether it is a slitting or a second or third slitting, domestic slitting machine manufacturers should invest their energy and study on the frame structure, and actually design a more reasonable slitting machine to get rid of the cutting machine manufacturers. At present, the plagiarism of the slitting machine produced, the research and design of a personalized slitting machine, making the different materials in the structure more detailed, in the next round of international market competition, to provide a favorable weapon for film-making enterprises, At the same time, I also find out the blue ocean for my own company.

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Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc

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