Unwind Rewind Machine

Unwind Rewind Machine

Causes, countermeasures and effects on the quality of BOPP film slitting quality ---

One. Winding too loose / too tight
     Among the many factors affecting the quality of product use, the tightness of the film roll is critical, and the tightness control is moderate, which not only ensures the quality of the slitting, but also compensates for the quality defects caused by the film making process, but the tightness of the winding. Improper control will inevitably directly affect the quality of the product. As a metaphor, if we compare the film formation to the process of producing rice, the cutting is the cook of the rice. The quality of the rice is important, but the cooking time can not be sloppy, in the various control indicators of the cutting. The grasp of the tightness of the winding is like grasping the amount of rice water used in the cooking process. The lack of water and water must have a direct impact on the quality of the rice.

(1) Several methods for judging the tightness of winding
1. Acupressure test method: the examiner presses the surface or end face of the film roll by hand to judge
Whether the volume tightness is suitable. This is a commonly used test method. The advantages are fast, intuitive, and highly reliable, but it requires some experience, lack of data support, and difficulty in recording. 2. Hardness measurement method: The hardness is measured by using a durometer, and the data is spoken.
The advantages are scientific, quantitative, convenient recording, and less disputes on judgment differences. The disadvantage is that only the surface of the film roll can be detected, and the facts inside the film roll cannot be reflected.
3. Visual analysis method: judging the film roll by visually changing the color change of the end face of the film roll or the shape of the end face
For the same product, the darker the end face, the tighter the winding, especially at the near paper tube. The tightness of the winding is often black; for the end shape, the star is the best. According to the judgment, the appearance of a single star may be the phenomenon of tightness of the film, and the occurrence of double stars should be caused by the tightness of the film. The advantages of visual methods are fast and accurate, but they can only analyze some individual winding problems, which is not comprehensive enough.
4. Process tapping method: tapping the membrane surface with a rigid object during the slitting and winding process, through the feel
And the sound to judge the tightness of the film roll, this method can track the film winding tightness from the inside to the outside, the accuracy and credibility are higher, but it will damage the film surface and have certain operation. Dangerousness, we have forbidden to use this method to test the tightness of film roll since 2000. This method is currently only suitable for non-conventional occasions such as product development, slitting control analysis.
Although the current tapping method is not allowed, we use a combination of acupressure test, hardness measurement and visual analysis in the daily slitting process. There is sufficient means to accurately determine the tightness of the winding. Judge. Since the hardness test method is less used in the film industry, the time for using this method is also short. The test method is introduced below.

Unwind Rewind Machine

Reasons, countermeasures and effects of BOPP film slitting quality ---

 

thirteen. Foreign matter such as dust and small flying insects in the film roll

In addition, paper-end paper dust contamination, contamination of the film roll by the operator and the packaging staff, uneven size of the paper tube, label identification (length, weight, etc.), bumps, poor packaging, etc. are also easy to cut. For quality problems, we must pay attention to every detail during the operation and packaging process. For example, before the slitting machine starts, the film should be neatly placed and attached to the paper tube. The film should not exceed the end of the paper tube. Pay attention to the hands of the operator. Neat and clean environment of the cutting place, the packaging and handling process should be handled with care. When the film roll is moved down the manual forklift, pay attention to the stability, do not hit the film surface, the sealing box of the packaging process, the sticker cap, the sticker The labeling and labeling should be carried out in strict accordance with the specified requirements, position and size. It is not free to ensure the quality of the film products from every link.

Unwind Rewind Machine

Domestic cutting machine development status and outlets ---

three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:

3. Manufacturing: This is a common problem faced by China's manufacturing industry. Everyone knows that any mechanical equipment, besides being reasonable in design, requires precision in manufacturing, and Chinese manufacturing is lacking in this respect. The manufacturing process is also a weak link. In addition to some general-purpose machine tools, there are some special equipments for manufacturing slitting machines, such as dynamic balancing machines, water cutting machines, etc., due to the manufacturing precision requirements of the slitting machine. High, therefore, some equipment needs to use CNC machine tools to process parts, especially the need to popularize the machining center, so that the processing precision of the equipment that produces the slitting machine can be fundamentally guaranteed.

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Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc

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