Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
(2) The purpose, method and characteristics of hardness testing
1. OBJECTIVE: The hardness test method provides a quantifiable means for determining the tightness of the film roll and provides a quantifiable basis for the determination.
Some of the product quality characteristics can be quantitative, and some can not be quantified, can only be qualitative. In the past, our judgment on the tightness of the film winding is only based on the hand feeling. The scale of the judgment is difficult to grasp, and the difference between different inspectors Larger. In actual work, when measuring, the non-quantitative characteristics are usually converted into quantifiable substitute quality characteristics, which are used as the basis for evaluation, inspection and assessment. Film roll hardness testing is a means of quantitative control of the main quality characteristics of the slitting under this guiding ideology. However, it is worth emphasizing that not all quality characteristics must be quantified, especially the film as a process material quality characteristic, there are quantitative measurement characteristics, such as thickness, tensile strength, gloss, etc., also have qualitative characteristics, only the process Subjective judgments such as wrinkles, blots, chromatic aberrations, etc.
2. Several characteristics of film roll hardness
1 Different film varieties, the hand tightness is similar but the hardness data is different. This is because the hand roll is used to squeeze the film roll in a certain area of ??the finger, which is a test of one surface, and when the hardness tester is used, it is a The pin point is pressed against the film roll, which is a detection of a point, and there will be differences between the two;
2 different film varieties have different winding hardness requirements, which are based on the characteristics and uses of various films;
3 The tightness and hardness of the film roll are not completely linear. The most sensitive value is between 87 and 95. When the hardness is as low as 85, the rewinding does not affect the hardness. Similarly, when the hardness is high. At 97 o'clock, the effect of rewinding on the film roll hardness is getting smaller and smaller.
4 Winding hardness is a reference index for quantifying the winding tightness. It only reflects a quality characteristic of the film roll surface and does not reflect the fullness of the film roll. Therefore, the key is to effectively control the film roll tightness. The quality of the product used.
Reasons, countermeasures and effects of BOPP film slitting quality ---
It should be noted that although the quality index of the film has a tolerance upper and lower limit, such as 10m wrinkle, film width ± 2mm, end face irregularity ≤ 1 mm, etc., tolerance is the limit of product quality acceptance, but Does not mean that our products can be continuous or close to the upper and lower limits of the tolerance during the slitting process. When we find that the product is at or near the upper and lower limits of the quality tolerance, the production operation or equipment must have an abnormal situation, we must Take immediate measures to correct, eliminate the influencing factors, and ensure the continuous stability and improvement of product quality.
Domestic cutting machine development status and outlets ---
three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
3. Manufacturing: This is a common problem faced by China's manufacturing industry. Everyone knows that any mechanical equipment, besides being reasonable in design, requires precision in manufacturing, and Chinese manufacturing is lacking in this respect. The manufacturing process is also a weak link. In addition to some general-purpose machine tools, there are some special equipments for manufacturing slitting machines, such as dynamic balancing machines, water cutting machines, etc., due to the manufacturing precision requirements of the slitting machine. High, therefore, some equipment needs to use CNC machine tools to process parts, especially the need to popularize the machining center, so that the processing precision of the equipment that produces the slitting machine can be fundamentally guaranteed.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc