Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
(3) Causes of loose/overtightening of the film roll
1. The influence of the cutting parameters (winding sheet / pressure curve setting factors, etc.);
2. Effect of film properties (stiffness, thickness, single/double corona surface, smoothness, static electricity, etc.)
Ringing, the slitting parameters must be set according to the film with different characteristics);
3. The effect of the winding speed (when the winding speed is slower, the more time the slitting process is to discharge the air in the film roll, the tighter the film winding is);
4. Product specifications (width, length, collocation, etc.);
5. The influence of the performance of the slitting equipment (adjustability, stability, operability, etc.);
6. The influence of operational factors (professional level, operational skills, job responsibility, etc., generally expressed in the insertion
7. The quality of the work is wrong, such as poor air-suction, rewinding card head position, poor adjustment, and unwinding roller pressure; The influence of environmental factors (temperature, humidity, etc.);
8. Influencing factors of the appraisal system (Operator considers the appraisal of the secondary processing and rewinding indicators in the workshop, and often adopts the coping method of winding up and not loosening, which is one of the factors that cause the film roll to be over-tightened);
Reasons, countermeasures and effects of BOPP film slitting quality ---
twelve. Interface quality problem (poor interface quality, interface identifier does not match)
3. Interface length and interface rate requirements
Since the interface products will inevitably generate certain scraps before and after the interface, and the quality of the interface products cannot reach 100% of the quality level of the interfaceless products, increasing the loss of use, therefore, the film manufacturers and users are The number of interfaces of the volume product and the interface ratio of each batch of products are specified, so that the interface products are controlled within a certain range.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc