Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
two. Wrinkle (wrinkle, vertical wrinkle, cross wrinkle, line wrinkle)
Through many years, the BOPP industry has carried out a series of intensive and meticulous work on solving the problem of wrinkling. From the two aspects of process parameter screening and equipment adjustment and transformation, we have found a set of effective solutions and received very good results. effect,
1 The wrinkles near the core of the paper can not be stretched, which is largely related to the contact roller pressure of the slitter. It has been proved that when the contact roller pressure is increased, the wrinkles increase, and when the pressure is reduced, the wrinkles are reduced, and the air inside the film roll is reduced. The amount is increased, so that the gap between the membranes is increased to reduce friction, which is beneficial to reduce wrinkles;
2 When the winding pressure is small, the wrinkle is less, but the small pressure will cause the film roll to run off. Therefore, it is very important to set the pressure curve reasonably. When starting, set a small pressure, when it is easy to wrinkle. After a length of time has passed, the pressure should be increased rapidly to avoid the occurrence of deviation;
3 In the improvement of wrinkle, the control of winding tension should be considered. If only the winding pressure is considered, the initial pressure setting value will be very small. In case of special circumstances, the deceleration will cause deviation due to small pressure. Defects, so the tension curve setting is also very important, and the winding pressure and tension must be matched properly.
4 The pressure at the core of the paper cannot be reduced indefinitely. If it is too small, the inside of the film roll will be too loose, and the end face will appear star-shaped, causing the film to wrinkle. Therefore, it should be adjusted to the film roll when setting the pressure curve. The end face has neither a star shape and minimizes wrinkles;
Slitting machine operation guide ---
4 operational requirements
4.1 Preparation before cutting:
4.1.1 Before the cutting, the paper sent from the warehouse or the semi-finished products transferred from the previous process should be checked with the “production work order” to see if the paper quality, quantity, specifications, etc. meet the requirements of the work order. If problems such as quantity or quality are found, they should be promptly submitted to the dispatcher or feedback to the squad leader. After confirmation, the logo will be clearly marked and returned to the warehouse or semi-finished product area, and the qualified products will be re-sorted for cutting. If the feedback is not received, it will be deemed as acceptance. If there are quality problems such as insufficient quantity at the end, the personnel will be responsible.
4.1.2 Lubricate the equipment according to the maintenance requirements of the machine and check whether the safety protection devices of the equipment are effective.
4.1.3 Carefully check the quality of the front and back of the paper, graphics, paper, etc., to avoid the material specifications, model or quality of the products that are put into production do not match the requirements of the cut products.
4.2.1 Carefully check the accuracy and sensitivity of the electronic scale and vernier caliper, confirm whether it meets the requirements for use, and report the abnormality in time to report with the squad leader.
Domestic cutting machine development status and outlets ---
three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
3. Manufacturing: This is a common problem faced by China's manufacturing industry. Everyone knows that any mechanical equipment, besides being reasonable in design, requires precision in manufacturing, and Chinese manufacturing is lacking in this respect. The manufacturing process is also a weak link. In addition to some general-purpose machine tools, there are some special equipments for manufacturing slitting machines, such as dynamic balancing machines, water cutting machines, etc., due to the manufacturing precision requirements of the slitting machine. High, therefore, some equipment needs to use CNC machine tools to process parts, especially the need to popularize the machining center, so that the processing precision of the equipment that produces the slitting machine can be fundamentally guaranteed.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc