Carrier Tape Forming Machine

Carrier Tape Forming Machine

Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)

 

(2) Causes and countermeasures of longitudinal wrinkles
Longitudinal wrinkles mean that the surface of the film roll forms a circumferential rib line. In the process of slitting, a large amount of air entrapment or cumulative thickness unevenness is the main cause of longitudinal streaks, and it is difficult to eliminate the occurrence of a relatively serious stripe. When the longitudinal wrinkles appear in the slitting process, the tension is reduced and the pressure is applied to discharge the air in the film roll to improve the longitudinal wrinkle problem. However, the adjustment range should consider the impact on wrinkles and other aspects (according to relevant professional information, longitudinal wrinkles One of the reasons is that the slitting speed is too fast, and the film roll is most prone to the quality problem of the longitudinal stripe at high speed, but there is no obvious influence in actual production, which remains to be studied). Another reason for the vertical wrinkles is the influence of the running accuracy of the equipment. For equipment with high requirements for running accuracy, after a long period of continuous use, the running accuracy of some components has decreased. For large slitting machines, it is more difficult to ensure the running accuracy due to the large number of running parts. Moreover, since the plastic film is a polymer product, its thickness is very thin, and it is more susceptible to damage during processing. Therefore, once the running accuracy is insufficient, quality problems such as vertical streaks are likely to occur. For this reason, it should be cautious when replacing equipment parts and accessories. It is advisable to use durable and high-precision parts, and it must also ensure a certain precision during installation. Otherwise, it is difficult to meet the operation requirements of the slitting machine.
The flattening roller flattens the film and eliminates some of the longitudinal wrinkles produced by the film under tensile stress.
(3) Causes and countermeasures of cross wrinkles
In addition to the influence of the parent-rolling factor, the transverse wrinkles of the film are mainly caused by the sag-like transverse wrinkles produced by the loosening of the slit film roll. Generally, the slitting process is effective in reducing the wrinkles and reducing the pressure, and should be effective for different types of products. Adjusting the slitting and pressure can effectively eliminate the occurrence of cross wrinkles.

Carrier Tape Forming Machine

Slip axis and air shaft of slitting machine--

 

Sliding gas rising shaft structure characteristics and principle: Slip type gas rising shaft mainly consists of mandrel, airbag, slip sleeve and other parts.
Air enters the inside of the air bag to cause air expansion, pushes each torque group to expand outward, and sets the slip torque value of each torque group according to the inflation pressure, which is convenient for controlling the tension adjustment of each roll of material on the slitter. .
The slip type air rising shaft is mainly used for the striping equipment with high quality requirements and fast speed.
Slip-type air-up shaft technical parameters: slip-type air-up shaft main body outer diameter Φ75mm, action outer diameter Φ78mm, suitable for paper tube Φ76±0.2mm.

Carrier Tape Forming Machine

Slitting machine parts ---

 

2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.

3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.

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Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc

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