Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)
(2) Causes and countermeasures of longitudinal wrinkles
Longitudinal wrinkles mean that the surface of the film roll forms a circumferential rib line. In the process of slitting, a large amount of air entrapment or cumulative thickness unevenness is the main cause of longitudinal streaks, and it is difficult to eliminate the occurrence of a relatively serious stripe. When the longitudinal wrinkles appear in the slitting process, the tension is reduced and the pressure is applied to discharge the air in the film roll to improve the longitudinal wrinkle problem. However, the adjustment range should consider the impact on wrinkles and other aspects (according to relevant professional information, longitudinal wrinkles One of the reasons is that the slitting speed is too fast, and the film roll is most prone to the quality problem of the longitudinal stripe at high speed, but there is no obvious influence in actual production, which remains to be studied). Another reason for the vertical wrinkles is the influence of the running accuracy of the equipment. For equipment with high requirements for running accuracy, after a long period of continuous use, the running accuracy of some components has decreased. For large slitting machines, it is more difficult to ensure the running accuracy due to the large number of running parts. Moreover, since the plastic film is a polymer product, its thickness is very thin, and it is more susceptible to damage during processing. Therefore, once the running accuracy is insufficient, quality problems such as vertical streaks are likely to occur. For this reason, it should be cautious when replacing equipment parts and accessories. It is advisable to use durable and high-precision parts, and it must also ensure a certain precision during installation. Otherwise, it is difficult to meet the operation requirements of the slitting machine.
The flattening roller flattens the film and eliminates some of the longitudinal wrinkles produced by the film under tensile stress.
(3) Causes and countermeasures of cross wrinkles
In addition to the influence of the parent-rolling factor, the transverse wrinkles of the film are mainly caused by the sag-like transverse wrinkles produced by the loosening of the slit film roll. Generally, the slitting process is effective in reducing the wrinkles and reducing the pressure, and should be effective for different types of products. Adjusting the slitting and pressure can effectively eliminate the occurrence of cross wrinkles.
Slitting machine operation guide ---
Standardize operations, ensure product quality, improve work efficiency, and ensure safe production.
2 Scope of application
Suitable for aluminum foil slitting machine, cardboard slitting machine, tipping paper slitting machine.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc