Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)
(2) Causes and countermeasures of longitudinal wrinkles
Longitudinal wrinkles mean that the surface of the film roll forms a circumferential rib line. In the process of slitting, a large amount of air entrapment or cumulative thickness unevenness is the main cause of longitudinal streaks, and it is difficult to eliminate the occurrence of a relatively serious stripe. When the longitudinal wrinkles appear in the slitting process, the tension is reduced and the pressure is applied to discharge the air in the film roll to improve the longitudinal wrinkle problem. However, the adjustment range should consider the impact on wrinkles and other aspects (according to relevant professional information, longitudinal wrinkles One of the reasons is that the slitting speed is too fast, and the film roll is most prone to the quality problem of the longitudinal stripe at high speed, but there is no obvious influence in actual production, which remains to be studied). Another reason for the vertical wrinkles is the influence of the running accuracy of the equipment. For equipment with high requirements for running accuracy, after a long period of continuous use, the running accuracy of some components has decreased. For large slitting machines, it is more difficult to ensure the running accuracy due to the large number of running parts. Moreover, since the plastic film is a polymer product, its thickness is very thin, and it is more susceptible to damage during processing. Therefore, once the running accuracy is insufficient, quality problems such as vertical streaks are likely to occur. For this reason, it should be cautious when replacing equipment parts and accessories. It is advisable to use durable and high-precision parts, and it must also ensure a certain precision during installation. Otherwise, it is difficult to meet the operation requirements of the slitting machine.
The flattening roller flattens the film and eliminates some of the longitudinal wrinkles produced by the film under tensile stress.
(3) Causes and countermeasures of cross wrinkles
In addition to the influence of the parent-rolling factor, the transverse wrinkles of the film are mainly caused by the sag-like transverse wrinkles produced by the loosening of the slit film roll. Generally, the slitting process is effective in reducing the wrinkles and reducing the pressure, and should be effective for different types of products. Adjusting the slitting and pressure can effectively eliminate the occurrence of cross wrinkles.
Slitting machine operation guide ---
4 operational requirements
4.1 Preparation before cutting:
4.1.1 Before the cutting, the paper sent from the warehouse or the semi-finished products transferred from the previous process should be checked with the “production work order” to see if the paper quality, quantity, specifications, etc. meet the requirements of the work order. If problems such as quantity or quality are found, they should be promptly submitted to the dispatcher or feedback to the squad leader. After confirmation, the logo will be clearly marked and returned to the warehouse or semi-finished product area, and the qualified products will be re-sorted for cutting. If the feedback is not received, it will be deemed as acceptance. If there are quality problems such as insufficient quantity at the end, the personnel will be responsible.
4.1.2 Lubricate the equipment according to the maintenance requirements of the machine and check whether the safety protection devices of the equipment are effective.
4.1.3 Carefully check the quality of the front and back of the paper, graphics, paper, etc., to avoid the material specifications, model or quality of the products that are put into production do not match the requirements of the cut products.
4.2.1 Carefully check the accuracy and sensitivity of the electronic scale and vernier caliper, confirm whether it meets the requirements for use, and report the abnormality in time to report with the squad leader.
Domestic cutting machine development status and outlets ---
three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
2. Automation control part: At present, the automation level of the slitting machine produced in China is still at the middle and lower level. Although the domestic control of the original device has been widely used and the price is lower, the domestic slitter manufacturers are far away in use. It lags behind the level of developed countries, especially in the control system, and the lack of organic combination with the structure of the slitting machine and the material to be cut. At this level, most of the domestic slitting machines still stay on the thick lines. The rigor and rationality of the cutting machine control system has not been fully understood. I personally think that the domestic slitting machine manufacturers should start from the above several directions, and find out the method that meets the cutting and cutting principle of the slitting machine and can maximize the use of the functions provided by the hardware.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc