Reasons, countermeasures and effects of BOPP film slitting quality ---
2. The causes and countermeasures of multilateralism:
(1) The mother roll is seriously deviated, wrinkled or uneven in thickness. When the film runs to the sipe roll, it does not stick to the roller and appears multilateral. It is necessary to improve the quality of film production.
(2) Due to the looseness of the parent roll, the floating roller in the slitting process fails to compensate for the slack in the mother roll in time to cause multilateral occurrence. At this time, it is necessary to accelerate to cope with the problem.
(2) The film roll is not effectively adjusted for the bending roll or the high and low roll or the pull wheel, and the flatness of the film during the slitting process must be improved by effective adjustment;
(3) The blade material does not meet the requirements for use, and the texture is too soft or the friction is deformed by heat. Replace the qualified blade;
(4) Poor cutting control, such as too fast slitting speed, slitting speed and poor sheet/pressure setting. Reasonable adjustment.
(5) The process of slitting due to the loss of sand skin can also cause wrinkles and a multilateral phenomenon.
(6) If the unwinding tension is too small, it will also cause multilateral phenomena.
Slitting machine operation guide ---
4.3 Tool change operation procedures
4.3.1 The tool change department is responsible for the tool change operation of the aluminum foil paper slitting machine and the cardboard paper slitting machine.
4.3.2 The tool change operation of the tipping paper slitting machine shall be carried out by the on-duty machine personnel according to the quality requirements under the guidance of the machine repair.
Slitting machine parts ---
2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.
3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc