Reasons, countermeasures and effects of BOPP film slitting quality ---
2. The causes and countermeasures of multilateralism:
(1) The mother roll is seriously deviated, wrinkled or uneven in thickness. When the film runs to the sipe roll, it does not stick to the roller and appears multilateral. It is necessary to improve the quality of film production.
(2) Due to the looseness of the parent roll, the floating roller in the slitting process fails to compensate for the slack in the mother roll in time to cause multilateral occurrence. At this time, it is necessary to accelerate to cope with the problem.
(2) The film roll is not effectively adjusted for the bending roll or the high and low roll or the pull wheel, and the flatness of the film during the slitting process must be improved by effective adjustment;
(3) The blade material does not meet the requirements for use, and the texture is too soft or the friction is deformed by heat. Replace the qualified blade;
(4) Poor cutting control, such as too fast slitting speed, slitting speed and poor sheet/pressure setting. Reasonable adjustment.
(5) The process of slitting due to the loss of sand skin can also cause wrinkles and a multilateral phenomenon.
(6) If the unwinding tension is too small, it will also cause multilateral phenomena.
Slitting machine operation guide ---
9 Supporting documents
9.1 Workshop change management regulations
9.2 Rewinding Machine Operation Guide
9.3 Product Printing Process Card
9.4 Slitting machine lubrication chart
9.5 Schedule: Product Length and Theoretical Weight
10 related records
10.1 Production record of cutting machine
10.2 Product Tracking Card
10.4 Cut and check registration form
10.5 Machine failure debugging consumption table
10.6 Equipment Failure Repair Order
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc