Reasons, countermeasures and effects of BOPP film slitting quality ---
The raw edge product not only affects the appearance, but also directly affects the use. The edging product is observed with a magnifying glass. The edge of the film is jagged. The film roll is prone to breakage during use, and the consequences are very serious. For example, if the printed film breaks during the printing process, the ink will be caused. Splash, need to clean the machine and the ground, and then lead the film, re-coloring and other processes, production of physical and working loss; if the tape film breaks during the coating process, it is necessary to open the oven more than ten meters, re-introduction Membrane, turn off the oven, heat up and reproduce. These are things that users are very annoying and we must pay attention to.
In addition, we must pay attention to the protection of the end face during the moving process of the film roll, the film end face gap caused by the operation accident, and the gap has high concealment, the problem is difficult to find and flow to the user, the product will be Use has a greater impact.
Domestic cutting machine development status and outlets ---
1. Not rigorous in the manufacturing process
Tolerance control in the mechanical manufacturing process is not precise enough, and the surface is rough, especially in the matching electroplating industry, which is shoddy. There is a defect in the dynamic balance of the roller for cutting the Chinese-made equipment at one time. The lag of the related industry, the rubber coated by the roller has far less wear resistance and anti-aging than the foreign products. The bearings used seem to use well-known foreign brands, but the counterfeit and shoddy floods the domestic bearing market. Even when the real goods are purchased, the precision is far lower than the precision used by foreign slitting machines.
In the entire production process of a slitting machine, there is no guarantee of production process. At present, most of the slitting machines produced in China are completed by a number of outsourcing units, and the quality of their production is even more difficult to guarantee. In addition, the metal materials used and the heat treatment process are not rigorous enough, resulting in many problems in the use of a slitting machine. It has seriously affected the share of a slitting machine in the domestic market. The secondary and tertiary slitting machines have fewer problems than the one slitting machine, because the parts of the secondary and tertiary slitting machines are completed by the slitting machine manufacturer, and the dynamic balancing machine used is in a narrow range. It can accurately control the unbalanced grams, and the industrial difficulty coefficient of manufacturing is reduced. Its selling price is far lower than that of foreign products. Therefore, the proportion of domestically produced slitting machines in the domestic slitting machine market getting bigger.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc