Reasons, countermeasures and effects of BOPP film slitting quality ---
The raw edge product not only affects the appearance, but also directly affects the use. The edging product is observed with a magnifying glass. The edge of the film is jagged. The film roll is prone to breakage during use, and the consequences are very serious. For example, if the printed film breaks during the printing process, the ink will be caused. Splash, need to clean the machine and the ground, and then lead the film, re-coloring and other processes, production of physical and working loss; if the tape film breaks during the coating process, it is necessary to open the oven more than ten meters, re-introduction Membrane, turn off the oven, heat up and reproduce. These are things that users are very annoying and we must pay attention to.
In addition, we must pay attention to the protection of the end face during the moving process of the film roll, the film end face gap caused by the operation accident, and the gap has high concealment, the problem is difficult to find and flow to the user, the product will be Use has a greater impact.
Domestic cutting machine development status and outlets ---
2. Lack of composite professional talents who understand manufacturing technology and process and know cutting process
In the manufacturing process of the slitting machine, different customers are often faced with different materials and requirements. If different manufacturers produce the same materials, the raw materials used are not the same chemical plant products, and the physical properties of the materials produced are not the same. When producing the slitting machine, it cannot be generalized. In the production process, the manufacturing process will change, especially in the size of the roll diameter and the thickness of the coating layer, the difference between the active roller and the passive roller and the wrap angle of the roller surface, etc. The lack of corresponding research talents in the field often leads to many waste products and defective products in the slitting process. Such composite talents should not only be familiar with the design and manufacturing process of the entire slitting machine, but also understand the different characteristics of different materials during slitting. Currently, it is very scarce in China, which leads to the current situation of domestic slitting machines.
Slitting machine parts ---
2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.
3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc