Reasons, countermeasures and effects of BOPP film slitting quality ---
There are two reasons for the cause of film roll indentation. One is caused by the winding wheel of the film forming process, and the other is caused by the cutting factor. The reasons for the cutting are:
1 Due to the poor adjustment of the angle of the puller wheel, the pressure and tension of the puller wheel are concentrated on one point of the film, and the friction of the contact point causes damage to the film surface to form an indentation.
2 The winding roller is damaged, such as scratches, etc., the degree of film roll indentation is large when the scratch is longitudinal; 3 The winding roller is contaminated, causing the surface of the pressure roller to be uneven, such as adhesive tape, impurities, etc. It will also cause the film roll to be indented and the press roll must be cleaned.
Slight indentation does not affect the use of the product, but it affects the appearance of the product, causing the customer to doubt the quality of the product; the obvious indentation not only affects the appearance of the product, but also attenuates the corona value of the film, affecting the film. Processing performance.
Domestic cutting machine development status and outlets ---
4. Lack of independent innovation, boldly out of their own characteristics
At present, most of the domestic slitter manufacturers are counterfeit foreign products. Most of them are in the German, Japanese, and Taiwanese styles. Their structures are quite different. What's more, they are copied and copied. Not to mention serious violations of the intellectual property rights of others, there is no driving force for China's slitter manufacturing industry, which will bring China a very unfavorable factor in the next round of international market competition. Everyone knows that plagiarizing others will achieve short-term performance in the market, but in the long run, in addition to inhibiting the development of enterprises, it also has a negative impact on related industries, and also limits the film-making enterprises. Towards international competition. I personally believe that in addition to drawing on foreign advanced technology and experience, we must also focus on self-innovation, give full play to the wisdom of Chinese people, and create first-class cutting equipment at the lowest cost, so that filmmakers can make the next round. In the international competitive environment, it brings a greater competitive advantage.
Slitting machine parts ---
2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.
3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc