Reasons, countermeasures and effects of BOPP film slitting quality ---
Whether the slitting and scratching can be compared and determined by the film surface before and after the slitting, there are various reasons for the scratching of the membrane surface, and the analysis should be based on the appearance of the scratch, such as short-line scratching. The difference of the speed ratio of each drive roller exceeds the process setting requirement, and it needs to be carefully tested and adjusted. If the film surface scratch occurs continuously, the film on the slitter should be inspected for whether it touches the fixed object or cuts each. Whether the roller adheres to dirt such as fine sand grains scratches the film surface.
Scratch is the appearance quality problem of the film, which directly affects the quality appearance of the deep-processed product. Therefore, it is not allowed to exist in the film quality control standard. The slitting process finds that the scratching problem must be carefully checked and quickly eliminated. Since the scratch on the film surface is an irreversible appearance quality problem, it is not allowed to operate the disease when the film surface is scratched, so as to avoid the continuous occurrence of the problem.
The basic knowledge of the slitting machine and its development process --
Basic knowledge and development of slitting machine
When it comes to the efficiency of the slitter, many people think that the efficiency of the slitter is only related to the speed of the slitter. Actually, I think that the efficiency of the slitter is related to the following factors: slitting speed, finished product. Rate, non-operation time, stability, etc. Although the cutting speed is an important indicator of the working efficiency of the slitting machine, if the yield is low, not only will the work efficiency of the whole machine be low, but also the cost will increase. Similarly, if the non-operation takes a long time, such as: adjusting the machine, setting the tool, changing the tool, refueling, connecting the joint, changing the volume, processing the problem, etc., it takes a long time to improve the speed of the slitter, and it makes no sense. It is. Not to mention the stability of the slitting machine, not only will it affect the working efficiency of the slitting machine, but also affect the quality of the product, and it will cause trouble and unnecessary waste to the next process. Therefore, the efficiency of the slitter is a comprehensive concept.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc