Reasons, countermeasures and effects of BOPP film slitting quality ---
In addition, sometimes scratches due to slitting are difficult to detect by the naked eye, but scratches (scratches) will attenuate the corona value of the product. According to experience, the corona value is reduced by about half in the normal cutting process. Dyne, when the corona values ??differ by more than one dyne before and after cutting, the reasons for the cutting process, such as the speed ratio of the driving roller, the quality of the sand skin, the condition of the sipe roll, etc., should be checked to eliminate the influence. .
It is worth mentioning that there is a kind of abrasion that is caused by the slitting process, but it is mainly caused by the cutting factor. It is mainly that the mother roll is too loose, and the product of the loose part is horizontally or vertically tilted during the slitting process. While scratching the film surface, it is found that the phenomenon is to install the upper splint on the mother roll for positioning, and secondly, the cutting speed should be properly controlled, and the influence of the quality of the mother roll on the cutting quality can be improved as much as possible.
The basic knowledge of the slitting machine and its development process --
Basic knowledge and development of slitting machine
When it comes to the efficiency of the slitter, many people think that the efficiency of the slitter is only related to the speed of the slitter. Actually, I think that the efficiency of the slitter is related to the following factors: slitting speed, finished product. Rate, non-operation time, stability, etc. Although the cutting speed is an important indicator of the working efficiency of the slitting machine, if the yield is low, not only will the work efficiency of the whole machine be low, but also the cost will increase. Similarly, if the non-operation takes a long time, such as: adjusting the machine, setting the tool, changing the tool, refueling, connecting the joint, changing the volume, processing the problem, etc., it takes a long time to improve the speed of the slitter, and it makes no sense. It is. Not to mention the stability of the slitting machine, not only will it affect the working efficiency of the slitting machine, but also affect the quality of the product, and it will cause trouble and unnecessary waste to the next process. Therefore, the efficiency of the slitter is a comprehensive concept.
Slitting machine parts ---
2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.
3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc