Reasons, countermeasures and effects of BOPP film slitting quality ---
In addition, sometimes scratches due to slitting are difficult to detect by the naked eye, but scratches (scratches) will attenuate the corona value of the product. According to experience, the corona value is reduced by about half in the normal cutting process. Dyne, when the corona values ??differ by more than one dyne before and after cutting, the reasons for the cutting process, such as the speed ratio of the driving roller, the quality of the sand skin, the condition of the sipe roll, etc., should be checked to eliminate the influence. .
It is worth mentioning that there is a kind of abrasion that is caused by the slitting process, but it is mainly caused by the cutting factor. It is mainly that the mother roll is too loose, and the product of the loose part is horizontally or vertically tilted during the slitting process. While scratching the film surface, it is found that the phenomenon is to install the upper splint on the mother roll for positioning, and secondly, the cutting speed should be properly controlled, and the influence of the quality of the mother roll on the cutting quality can be improved as much as possible.
Domestic cutting machine development status and outlets ---
5. Strategically lacking deeper cooperation with film-making companies
China has made tremendous changes in the economy in the past decade or so. Film-making enterprises have grown from scratch, from large to strong, and film-making enterprises have been listed on domestic and overseas stock markets, with dozens of them, and the key slitting machine industry is currently facing The small scale and low output value are extremely disproportionate to the scale of the film-making industry. There are two reasons for the above phenomenon: First, for the manufacturing of slitting machine enterprises, the opportunity has not been seized in time, and The knowledgeable film-making enterprises have jointly developed the domestic and foreign slitting machine market. Secondly, from the perspective of film-making enterprises, they have not been able to support some cutting-edge machine enterprises with promising prospects from reducing manufacturing costs, and jointly research and develop production slitting. device. If the film-making enterprises can reduce the purchase cost and operating cost, the price competition faced by today's film-making enterprises will be alleviated, and at the same time, the world-class cutting machine enterprises will be created.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc