1. High precision alloy steel die head make sure the customer can get the best coating effection.
2. Total Machine is controlled by PLC.Precision control coating speed and glue amount.
3. Increase the film function in some glue or substrate is not suitable for direct knife coating that realize 2 kinds of craftwork (knife coating and film coating.) on one machine.
In the coating process, the coating gap is poor and the pole piece wrinkles are analyzed:
3. The front and back are not aligned
(1) Operational aspect: the first side gap is consistent. The operating parameters are not adjusted well. The light eye is blocked. The unwinding pinch roller forgets the clip.
(2) Equipment: The tension behind the second side is large. The front tension is small.
4 When the middle is turned on, the white space becomes smaller, and the back 3-4 pieces are inaccurate.
Equipment: The tension is not allowed at the beginning of the start. The first side has no memory function. The foil strip slides forward 2-3mm when starting. The tension starts first when starting. The back roller does not turn. The coating head has no pinch roller or is not clamped.
5. The last piece is in a parallel trailing tail
Operation: coating the back roller spacing (the first side is tailed, the second side is not trailing); the back roller is pulled slowly when the machine is stopped 6. The head thickness is thin or the head is thin and thick. Operation: The head and tail parameters are not adjusted well 7 There is no effect on the action
(1) Material: The foil is tight on both sides
(2) Equipment: the foil tension is small and the moment leaves the back roller.
8. Double-sided large piece of whitening phenomenon: the light eye is not sensed. The first side gap is abnormal. The light eye is covered.
4. When the coating machine is running, the pole piece is broken.
1. The belt is not right, and the additional pulling force is increased to make the foil strip break in the weak place. 2. Sampling causes damage, resulting in a significant decrease in the tensile strength of the foil strip. 3. The tension is too large, unstable, and there is a sudden change. 4. The air volume is abrupt and the distribution is severely uneven.
5. The temperature is abrupt, which has a great influence on the strength of the aluminum foil. 6. The quality of the foil strip is poor and the edge is notched.
7. The foil strip is seriously deviated and is cut off by the edge of the roll end. V. Other failure phenomena:
1. There are obvious embossing marks and scratches on the pole piece, which are longitudinally distributed: 1) The blade of the scraper roller has a gap or sticks with foreign matter.
2) The coating roller is not easy to use. If the gap material on the coating roller is not scraped off and applied to the substrate again during the coating gap, it will leave obvious marks on the substrate;
3) The axis of the scraper device is out of line with the axis of the coating roller, causing the blade to be inconsistent with the pressure of the coating roller, the shape of the blade is not suitable, the blade elasticity is low, etc.
2. There are obvious cracks on the pole piece: the drying speed is too fast, the oven temperature is too high, and the baking time is too long.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc