Office Tape Slitter Rewinder

Office Tape Slitter Rewinder

Introduction to slitting machine:
     Slitting machine is a kind of mechanical equipment for slitting wide sheets of paper or film into a plurality of narrow-width materials, which are commonly used in papermaking machinery and printing and packaging machinery.
     The traditional control scheme of the slitter is to use a large motor to drive the shaft of the rewinding and unwinding. A magnetic powder clutch is added to the reel and reel, and the resistance generated by the magnetic clutch is controlled to control the tension of the surface of the material. . Magnetic powder clutches and brakes are special automatic actuators that transmit torque through the magnetic powder filled in the working gap. The magnetic current can be changed to change the magnetic state of the magnetic powder, and then the transmitted torque can be adjusted. It can be used for stepless speed regulation from zero to synchronous speed. It is suitable for high speed section fine adjustment and medium and small power speed control system. It is also used to adjust the torque by adjusting the current to ensure an unwinding or rewinding tension control system with a constant tension during winding.

Office Tape Slitter Rewinder

Causes, countermeasures and effects on the quality of BOPP film slitting quality ---

One. Winding too loose / too tight
     Among the many factors affecting the quality of product use, the tightness of the film roll is critical, and the tightness control is moderate, which not only ensures the quality of the slitting, but also compensates for the quality defects caused by the film making process, but the tightness of the winding. Improper control will inevitably directly affect the quality of the product. As a metaphor, if we compare the film formation to the process of producing rice, the cutting is the cook of the rice. The quality of the rice is important, but the cooking time can not be sloppy, in the various control indicators of the cutting. The grasp of the tightness of the winding is like grasping the amount of rice water used in the cooking process. The lack of water and water must have a direct impact on the quality of the rice.

(1) Several methods for judging the tightness of winding
1. Acupressure test method: the examiner presses the surface or end face of the film roll by hand to judge
Whether the volume tightness is suitable. This is a commonly used test method. The advantages are fast, intuitive, and highly reliable, but it requires some experience, lack of data support, and difficulty in recording. 2. Hardness measurement method: The hardness is measured by using a durometer, and the data is spoken.
The advantages are scientific, quantitative, convenient recording, and less disputes on judgment differences. The disadvantage is that only the surface of the film roll can be detected, and the facts inside the film roll cannot be reflected.
3. Visual analysis method: judging the film roll by visually changing the color change of the end face of the film roll or the shape of the end face
For the same product, the darker the end face, the tighter the winding, especially at the near paper tube. The tightness of the winding is often black; for the end shape, the star is the best. According to the judgment, the appearance of a single star may be the phenomenon of tightness of the film, and the occurrence of double stars should be caused by the tightness of the film. The advantages of visual methods are fast and accurate, but they can only analyze some individual winding problems, which is not comprehensive enough.
4. Process tapping method: tapping the membrane surface with a rigid object during the slitting and winding process, through the feel
And the sound to judge the tightness of the film roll, this method can track the film winding tightness from the inside to the outside, the accuracy and credibility are higher, but it will damage the film surface and have certain operation. Dangerousness, we have forbidden to use this method to test the tightness of film roll since 2000. This method is currently only suitable for non-conventional occasions such as product development, slitting control analysis.
Although the current tapping method is not allowed, we use a combination of acupressure test, hardness measurement and visual analysis in the daily slitting process. There is sufficient means to accurately determine the tightness of the winding. Judge. Since the hardness test method is less used in the film industry, the time for using this method is also short. The test method is introduced below.

Office Tape Slitter Rewinder

Causes, countermeasures and effects on the quality of BOPP film slitting quality ---

(2) The purpose, method and characteristics of hardness testing
1. OBJECTIVE: The hardness test method provides a quantifiable means for determining the tightness of the film roll and provides a quantifiable basis for the determination.
Some of the product quality characteristics can be quantitative, and some can not be quantified, can only be qualitative. In the past, our judgment on the tightness of the film winding is only based on the hand feeling. The scale of the judgment is difficult to grasp, and the difference between different inspectors Larger. In actual work, when measuring, the non-quantitative characteristics are usually converted into quantifiable substitute quality characteristics, which are used as the basis for evaluation, inspection and assessment. Film roll hardness testing is a means of quantitative control of the main quality characteristics of the slitting under this guiding ideology. However, it is worth emphasizing that not all quality characteristics must be quantified, especially the film as a process material quality characteristic, there are quantitative measurement characteristics, such as thickness, tensile strength, gloss, etc., also have qualitative characteristics, only the process Subjective judgments such as wrinkles, blots, chromatic aberrations, etc.

2. Several characteristics of film roll hardness
1 Different film varieties, the hand tightness is similar but the hardness data is different. This is because the hand roll is used to squeeze the film roll in a certain area of ??the finger, which is a test of one surface, and when the hardness tester is used, it is a The pin point is pressed against the film roll, which is a detection of a point, and there will be differences between the two;
2 different film varieties have different winding hardness requirements, which are based on the characteristics and uses of various films;
3 The tightness and hardness of the film roll are not completely linear. The most sensitive value is between 87 and 95. When the hardness is as low as 85, the rewinding does not affect the hardness. Similarly, when the hardness is high. At 97 o'clock, the effect of rewinding on the film roll hardness is getting smaller and smaller.
4 Winding hardness is a reference index for quantifying the winding tightness. It only reflects a quality characteristic of the film roll surface and does not reflect the fullness of the film roll. Therefore, the key is to effectively control the film roll tightness. The quality of the product used.

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Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc

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