Inspection and preparation before the cutting machine is turned on
4.1.1. Confirm that the main power supply voltage is 380V.
4.1.2. Turn on each power switch and check if the electricity and gas supply are normal.
4.1.3. Before starting the machine, you must confirm that the surface of each guide roller is smooth and free of burr dust, debris, etc. When cleaning the machine, use alcohol or water to soft cloth.
Wipe, can not be wiped with other solvents, remove the impurities around the equipment and production, to ensure normal production;
4.1.4. Obtain all kinds of accessories and tools such as slitting products and tapes in strict accordance with the production instruction sheet and the process card requirements.
220.127.116.11. Receive the composite film specified on the production instruction sheet, check whether the composite film tracking card is complete, and describe the previous quality problem is it clear.
18.104.22.168. Confirm the cut specifications, roll direction, batch number, material structure, winding diameter or meter number according to the production order. 4.1.5. Carefully check the equipment to confirm that each rewinding mechanism, EPC device, and tension control system are normal, and confirm static electricity.
Whether the elimination is normal or not;
4.1.6. The unwinding material is ready, and then the film is routed in the correct way;
4.1.7. Prepare the winding paper core according to the slitting specifications and place it in the corresponding position of the winding reel.
Slitting machine operating procedures -
Third, through the film：
5. Press “Release Brake” again until the indicator light flashes and the unwinder brakes.
6. Press and hold the “Pinch with chain” button, the film is pulled through the chain to the sipe roll, and the film is removed from the shackle on the chain.
7. Press “Device Jog”, the film moves along the machine running direction to the winding side 2, both sides are pulled out, release the button, and flatten the film.
8. The “cutting knife switch” is in the open position, and all the cutting cutters that need to be cut are marked.
Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
(2) The purpose, method and characteristics of hardness testing
1. OBJECTIVE: The hardness test method provides a quantifiable means for determining the tightness of the film roll and provides a quantifiable basis for the determination.
Some of the product quality characteristics can be quantitative, and some can not be quantified, can only be qualitative. In the past, our judgment on the tightness of the film winding is only based on the hand feeling. The scale of the judgment is difficult to grasp, and the difference between different inspectors Larger. In actual work, when measuring, the non-quantitative characteristics are usually converted into quantifiable substitute quality characteristics, which are used as the basis for evaluation, inspection and assessment. Film roll hardness testing is a means of quantitative control of the main quality characteristics of the slitting under this guiding ideology. However, it is worth emphasizing that not all quality characteristics must be quantified, especially the film as a process material quality characteristic, there are quantitative measurement characteristics, such as thickness, tensile strength, gloss, etc., also have qualitative characteristics, only the process Subjective judgments such as wrinkles, blots, chromatic aberrations, etc.
2. Several characteristics of film roll hardness
1 Different film varieties, the hand tightness is similar but the hardness data is different. This is because the hand roll is used to squeeze the film roll in a certain area of ??the finger, which is a test of one surface, and when the hardness tester is used, it is a The pin point is pressed against the film roll, which is a detection of a point, and there will be differences between the two;
2 different film varieties have different winding hardness requirements, which are based on the characteristics and uses of various films;
3 The tightness and hardness of the film roll are not completely linear. The most sensitive value is between 87 and 95. When the hardness is as low as 85, the rewinding does not affect the hardness. Similarly, when the hardness is high. At 97 o'clock, the effect of rewinding on the film roll hardness is getting smaller and smaller.
4 Winding hardness is a reference index for quantifying the winding tightness. It only reflects a quality characteristic of the film roll surface and does not reflect the fullness of the film roll. Therefore, the key is to effectively control the film roll tightness. The quality of the product used.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc