Inspection and preparation before the cutting machine is turned on
4.1.1. Confirm that the main power supply voltage is 380V.
4.1.2. Turn on each power switch and check if the electricity and gas supply are normal.
4.1.3. Before starting the machine, you must confirm that the surface of each guide roller is smooth and free of burr dust, debris, etc. When cleaning the machine, use alcohol or water to soft cloth.
Wipe, can not be wiped with other solvents, remove the impurities around the equipment and production, to ensure normal production;
4.1.4. Obtain all kinds of accessories and tools such as slitting products and tapes in strict accordance with the production instruction sheet and the process card requirements.
184.108.40.206. Receive the composite film specified on the production instruction sheet, check whether the composite film tracking card is complete, and describe the previous quality problem is it clear.
220.127.116.11. Confirm the cut specifications, roll direction, batch number, material structure, winding diameter or meter number according to the production order. 4.1.5. Carefully check the equipment to confirm that each rewinding mechanism, EPC device, and tension control system are normal, and confirm static electricity.
Whether the elimination is normal or not;
4.1.6. The unwinding material is ready, and then the film is routed in the correct way;
4.1.7. Prepare the winding paper core according to the slitting specifications and place it in the corresponding position of the winding reel.
Tape slitter starts up
1. Change the specification, the paper core is on the inner and outer winding arms, and the pressure roller is in the ready state to notify all personnel to leave the machine and prepare to run.
2. Put the ANTI-STAIC BARS on the main console into AUTO, READY TO RUN is turned on, and start MACHINE RUN to start up.
Tape cutting machine cutting control
During the slitting operation process, carefully observe and observe the effect of cutting and cutting, and appropriately adjust and control the slitting speed, unwinding tension, contact pressure, curved roller, edge pulling roller and leading edge.
Main way of tension control
The tension control method is generally divided into two types: open loop control mode and closed loop control mode. The open loop control is to directly drive the winding mechanism with an electric motor having a similar winding characteristic n = kD (n is the rotational speed, k is a constant, and D is the diameter of the winding roller) to obtain an approximate constant tension operation. The open loop control has poor randomness and low control precision. The closed loop tension control has two kinds of direct tension control and indirect tension control. In the actual production process, the volume is adjusted, that is, the tension is fed back, compared with the given tension, and then the difference is applied to the regulator to adjust the controlled object so that the output tension meets the actual demand. It is called direct tension closed-loop control. This method can eliminate the steady-state error without considering various compensations. The indirect tension control uses the motor speed-torque characteristic curve to control the torque to control the torque, so as to achieve the purpose of controlling the tension. This method requires dynamic and static compensation. Sometimes, in order to obtain more precise control performance, a composite tension control method is adopted, that is, the required control amount is first determined according to an indirect control algorithm, and various compensations are considered to make the indirect control as accurate as possible, and then the direct tension control is used for fine adjustment.
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